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Diamond Wire Square Machine

LQKF6060

Category：

Sapphire Equipment

Silicon Component Equipment

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Keywords：Diamond Wire Square Machine

Product Inquiry

0510-68106702

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Technical Specifications

Key Technical Specifications

Number of processed roots	1 piece/knife	Slide table working stroke range	100~1000mm
Diameter of the workpiece	φ≤500mm	Wire storage length	≤20KM
Length of the workpiece	≤600mm	Cable network tension range	0~120N
Steel wire speed	≤30 m/s	Drop rate	≤1%
Steel wire diameter	0.25~0.42mm	Total equipment power	59.5kW
Average cutting speed	5~10mm/min	Equipment weight	12t
Machining margin range	10~230mm	Equipment external dimensions	3800x2100x3855mm

Equipment Advantages

1. Two chuck units are mounted on the rotary table; by rotating the table, the machining station is separated from the loading/unloading station.

2. The cutting head’s main frame features a high-rigidity structure and is driven by two primary motors, significantly enhancing machining stability.

3. The column‑mounted slide table is driven by a servo motor to enable vertical motion; the guide‑wheel bracket boasts excellent rigidity, ensuring robust and reliable performance and reducing the risk of wire breakage.

4. The wire management system is mature and stable; the pay‑out/reel‑in spool features a disc spring on the outer side of the reel, which secures the spool with a specified torque.

5. The pay-off and take-up spools are equipped with tapered locating sleeves, ensuring optimal concentricity between the spools and the pay-off/take-up shafts during installation.

6. The equipment features a short shaft spacing, fast cutting speed, high processing efficiency, and a low wire breakage rate.

7. The crystal holder employs a floating support structure to accommodate tilting of the locating surface’s end face; once the floating support is properly positioned, it is locked to ensure the silicon ingot is placed vertically with its center aligned.

8. The electrical control system utilizes the Inovance CNC system.

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